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Pilotscale experiment

ONYX has several sets of modular photochemical water treatment pilot equipment, which provide pilot continuous flow and intermittent flow tests based on ultraviolet photochemical advanced oxidation reactions and advanced reduction reactions for high-salinity wastewater, highly toxic wastewater and difficult-to-degrade wastewater.

Introduction

The main pilot equipment includes the following:

UV/Hydrogen Peroxide

UV/Ozone/Hydrogen Peroxide

UV Photolysis

UV Thin-Layer Disinfection Equipment

UV Thin-Layer Cyclone Oxidation Equipment

Ozone Catalysis

Conducting a water treatment pilot test is a necessary step in the transition to engineering scale-up after completing a small-scale laboratory test and determining the technical route. Its core objectives are threefold: ① Verify the stability of pilot test parameters under continuous flow conditions at the m3·d?1 scale;

② Obtain calibration data for scale-up factors (residence time, UV power density, oxidant dosage, byproduct control, etc.);

③ Form the basis for the process package and commercial quotation for subsequent 10–100 m3·h?1 demonstration units.

The following process has been used in pilot project validation for numerous domestic companies (including pharmaceutical, dye, pesticide, TDI, and other companies dealing with high-COD, salt-containing wastewater) and can be directly used as a blueprint for their SOPs or technical agreements.

I. Project Startup

1.1 Technical Briefing

1.2 Signing of the Pilot Plant Technical Service Agreement

1.3 On-site HSE Briefing

II. Pilot Plant Design

2.1 Process Route

? Mainstream: UV/H?O? (or UV/O?, UV/H?O?/O?, UV/PS) homogeneous system

2.2 Required Units

2.3 Instrumentation and Control

III. On-site Installation and Commissioning

3.1 Installation Period: 1–2 weeks (can be shortened to 3 days for skid-mounted integrated equipment).

3.2 Commissioning Steps: Clean Water Test, Low-Load Operation, Gradual Switch to Raw Water Operation

IV. Continuous Operation and Data Collection

4.1 Design of the Operating Condition Matrix

4.2 Analysis Indicators and Frequency

V. Data Organization and Process Package

5.1 Key Scale-up Parameters

5.2 Pilot Plant Report Contents (for Owner/EIA/Expert Review)

① Wastewater Source and Properties;

② Process Route and Plant Photos;

③ Continuous Operation Curves;

④ Energy and Material Consumption (kWh·kg?1 COD, kg H?O?·kg?1 COD);

⑤ Byproducts and Toxicity Changes;

⑥ Issues and Solutions;

⑦ Demonstration Plant Investment and Operating Cost Estimation (CAPEX/OPEX)

VI. Completion and Handover

? On-site dismantling or conversion to a demonstration unit

? Technical briefing meeting: Hand over the operating manual and spare parts list to the owner's process, instrumentation, safety and environmental protection, and maintenance departments.

Parameter

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Address：北京市海淀區上地信息路11號彩虹大廈北樓一層東110室

Telephone：010-82890788

Email：services@onyxepi.com

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Municipal Municipal Wastewater Municipal water supply Recycled Water Reuse Township water supply and drainage Industrial Park New pollutant control Water ecological restoration project

Industry Pretreatment of industrial high-difficulty wastewater Pesticide Industry API pharmaceuticals Chemical waste salt purification Food & Beverage Industry Pharmaceutical Purified water Chip Fabrication Oilfield reinjection water Industrial zero emissions

Commercial Secondary water supply Pool & Aquarium High-quality drinking water POE/POU Aquaculture Cooling Circulating water Laboratory applications

UV-AOPs Wastewater Biodegradability Pretreatment of highly toxic industrial wastewater Chemical active agents Cyanide Organic Complexes

Craftsmanship UV disinfection UV photolysis UV Advanced Oxidation Reverse Osmosis Alternative to pasteurization UV photochemical reaction Ozone oxidation

Resource Recycling waste plastics Construction waste Renovation waste

Municipal WSH UV Disinfection System WTV UV Disinfection Vertical System ZL UV Disinfection System Clear Medium Pressure UV Disinfection System MOL Ceramic Plate CD Ozone Generator UV-AOP Advanced Oxidation System D.FITE Cloth Filter

Industry ZL UV Disinfection System Clear Medium Pressure UV Disinfection System UV-AOP Advanced Oxidation Extrem Medium Pressure UV Disinfection System EX-U UV Sterilizer EX-UPW-TOC UV TOC System MOM Ceramic Plate CD Ozone Generator MOS Ceramic Plate CD Ozone Generator UV-Fenton UV-Oxidation

Commercial EX-L UV Sterilizer EX-U UV Sterilizer ZL UV Disinfection System CLEAR Medium pressure UV Disinfection System OneUV UV Sterilizer Extrem Medium pressure UV Disinfection System UV-AOP Advanced Oxidation MOS Ceramic Plate CD Ozone Generator COG Ceramic Plate CD Ozone Generator

Photochemistry UV-Fenton Medium-pressure UV-Oxidation UV Photolysis Pasteurization UV Alternatives UV Photocatalysis Low Pressure UV-Oxidation

Resource Recycling AI Optical Sorter Al high-speed sorting robot AI heavy-duty sorting robot

Others SATBR Integrated Wastewater Treatment System D.FITE Cloth Filter Modular Wastewater Treatment System ModuOzone Ceramic Plate CD Ozone Generator

After-Sales Services Spare parts replacement Product Repair System Support Renovation Regular maintenance Software Upgrade

Technical Support Process Support Product Training Research & Development Small Test Pilotscale experiment Online dose monitoring UV dose design

Channel Services Municipal Industry Business OEM

Spare parts Low Pressure lamps Low Pressure Amalgam Lamps Medium Pressure Mercury Lamp VUV Low-pressure Mercury Lamp（185nm） Quartz sleeve Ballasts UV Intensity Sensor UV transmittance tester Sealing accessories Other Spare parts replacement

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